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Tuesday, November 8, 2011

Veritas Gent's Saw Review

Last Friday I went to the Furniture Workshop, to finish the last few operations on my Pembroke Table. While there I eyed some new goodies just unpacked on Alan's bench, two pairs of Lee Valley's Veritas Gentleman's Saws. Alan liked how they handled, and the smoothness of cut, then invited me to test drive them.

The Arts and Crafts Tool Chest class was starting soon, and since I've not yet finished the dovetail saw kit my girlfriend gifted to me, it sounded like the perfect opportunity to test out the saw.


Layout for the baselines, on wide stock like this, I'm not a huge fan of the combination square, I find that it moves a bit. But a marking gauge is a little less than ideal.


Here is the 20 TPI rip saw in use, it's light and easy to control, and much more comfortable than other gent's saws. I had never liked a gent's saw grip before this one.


A little more drama, I've also started sawing English-style. By dropping the saw handle to establish the front kerf, then let that kerf guide the sawplate down the back side.


The saw is also thin and tracks well, but is still thick enough to fit a fret blade inside.


The pared tails...

And the wetted down practice joint.

I like this saw, it's affordable, and preforms exceptionally out of the box. If I didn't have a dovetail kit to finish I'd buy this saw for my small stuff dovetailer. That being said I think the crosscut version would be welcome addition to my arsenal. I'll have to work with that one some more too. I'm happy so see Veritas doing more great work, I've come to expect them to put out something built amazingly well, function to a high degree and at an affordable price.

As a matter of clarification, no I was not paid or coerced into writing this review.

Saturday, November 5, 2011

Friday, November 4, 2011

Wooden Planemaking

An old illness has burned back with a fury. Planemaking. It's here to stay too. I've ordered a scarce copy of Whelan's The Wooden Plane: Its History, Form and Function and got a copy from New York on inter-library loan, because I was too impatient to wait. Between working on the bed I've taken moments to begin work on a miniature rabbet plane.


After final trimming it will hardly be 5 1/2" long. It will be 3/8" wide.

It's made of beech and boxed in Brazilian Cherry (at least that's what the scrap piece I had was supposed to be. Janka says it's very hard around 3000 if I remember correctly. Boxwood comes in at around 2900 so I think this will work, assuming it's stable enough to use. I can't wait to trim to fit.

Sunday, October 30, 2011

Bed Project: Footboard

Here's the completed footboard, it still needs come shellac, but it's otherwise good to go. These are my first drawbored joints, even with a crazy slightly misaligned offset on the one side the pegs drove all the way in. These joints are tight, I'm a huge fan of this.

I'm also very pleased with the color.

Saturday, October 29, 2011

Staining with WD Lockwood Dyes

The bed that I'm working on needs to look older. A few coats of shellac and a waxing wasn't going to cut it on this project. I also didn't want to get into the smelly gel stains and varnish combinations that look really awesome on oak, seeing as I'm locked in the apartment with this stuff now that the weather is cold.

While milling the lumber I spoke with a guy by the name of Les Katz, who is a really imaginative woodworker, and he suggested water based dyes. Some of the reasons for were inexpense, ease of use, water based, available in a wide array of colors, and the ability to layer and mix them for really cool coloring effects. I got on the phone with Lockwood and placed an order, which shipped and arrived Monday by the way.

Here's what I came up with...


Here are the two short legs, one is finished with the dye the other only has the base coat of yellow.

Friday, October 28, 2011

Pembroke Table-Leaf Support Aprons

Here follows the next phase of the Pembroke Table class at the Philadelphia Furniture Workshop. It's been a long 7 weeks so far, I'm itching to get this thing home, but really enjoyable. I get to leave a day of teaching to practice the craft and get taught myself. It's a nice change of pace, not being the one everyone looks to for an answer like my day job can be.


Fairing out the curves on the leaf support with a rasp, a card scraper followed and removed the tool marks.


Alan's fixture for sanding the finger pulls, I think it would have been fun(er) to carve them with a gouge, but I've been catching enough hand-tool flack from some of the class that I'll make this exception.


I forget what I was telling Mario at this point, but I'm sure it was really important.


Aside from being a cool shot of hands, this is an important step for me. I'm going to cut the dadoes by hand, in this step I'm measuring the range of motion the corner of the leaf moves about. This is so I can make the dado deep enough so as not to bind.


Cutting the dado sidewalls with a gorgeous old backsaw.


What a nice reveal? The three knuckle hinge board is not the right one though, the grain doesn't match.


Well it opens, and it stops at 90 degrees to the apron. How sexy is that?


Action planing.


I'm sighting down the apron to see if the leaf support sticks out proud of the sides, it does a little bit, I think the inside of the hinge needs to be relieved a plane stroke or two.


The finished sides awaiting the next step. That's the wonderful #604C with a Hock iron I used to do my smoothing. I love this plane, it's fantastic.

Yeah, I got oak. What's it to you? This board has some of the last pieces I need for the bed build. I did some color sampling today, I'll post tomorrow about that, glorious fun those W.D. Lockwood dyes.

Saturday, October 22, 2011

Building More of a Bed


Here's where my day started, I've got a test tenon here to layout the knockdown fasteners and check how the riven pins fit the bit I'm intending to bore.

If I was an "ar-tiste" I'd call this Transformation of a Riven Peg. I'm not, so this is the steps in making really strong pegs for drawboring. On an artsy note I really like how the Swiss Army Knife came out it's color and wear.


View of the cramped quarters occupied by the knockdowns.

And the plate used to rive the pegstock. it's a piece of 5/16 mild steel with a 3/16" 1/4" 5/16" 3/8" and 7/16" diameter holes. It can't be hardened, because it's mild steel (insert drivel about chemistry) but that's no matter. It's attached to a chunk of D.Fir 4x4 with 5/8 holes bored under the cutting holes.

A mockup of the bed, I've still got work to do before I drawbore the short sides together, namely breaking the edges, smoothing and dying the parts.

All packed up and ready to take home. Good thing this project is almost over, I've been tiring of carrying one stick of lumber into and out of my apartment for the last few weekends. After moving the lumber for the workbench two or three more times I'll be ecstatic to work on smaller items like the molding planes and kumiko.